Maximize Equipment ROI

Transform reactive firefighting into proactive maintenance planning. Schedule tasks efficiently, reduce unexpected failures, and extend asset lifespan.


Cost Reduction

Cut maintenance costs by 25%. Preventive maintenance reduces emergency repairs and extends equipment life, delivering measurable ROI within the first year.

Smart Scheduling

Never miss critical maintenance. Automated scheduling and reminders ensure tasks happen on time, preventing costly breakdowns and safety incidents.

Workflow Automation

Streamline your process. Digital work orders, checklists, and progress tracking eliminate paperwork and ensure consistency across your team.

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⚠️ HYPOTHETICAL SCENARIO

Real-World Impact: 30% Downtime Reduction

Illustrative example based on industry research

The Challenge

A mid-size manufacturing plant struggled with reactive maintenance:

  • 40 hours of unplanned downtime per month
  • $8,000/month in emergency repairs and overtime
  • Only 60% of safety inspections completed on time
  • Maintenance tracked in spreadsheets and paper logs

The Solution

Implemented A4B CMMS preventive maintenance scheduling:

  • Weekly, monthly, and quarterly maintenance tasks scheduled
  • Automated email notifications 7 days before due dates
  • 120 production assets tracked with maintenance history
  • 6 maintenance technicians using the system

The Results (6 months)

31% reduction in unplanned downtime (28 hours/month vs 40)

25% lower maintenance costs

($6,000/month vs $8,000)

100% compliance on safety inspections

ROI: System paid for itself in the first month

"Moving from reactive to preventive maintenance transformed our operations. We went from firefighting to proactive planning."

— Operations Manager, Mid-size Manufacturing Plant

FTC-Compliant Disclaimer: This is a hypothetical scenario based on industry research. Actual results vary based on organizational complexity, asset types, and implementation quality.

Sources: Industry research on manufacturing downtime costs, preventive maintenance benchmarks, and CMMS implementation effectiveness studies. Statistics represent typical outcomes based on documented industry averages.

Preventive Maintenance Across Industries

🏭 Manufacturing

  • CNC machines: Lubrication every 500 hours, calibration quarterly
  • Conveyors: Belt inspection monthly, motor maintenance quarterly
  • Impact: Reduce unplanned downtime by 30-40%

🏢 Facilities Management

  • HVAC systems: Filter replacement quarterly, full service annually
  • Elevators: Monthly inspections, annual certifications
  • Impact: Ensure tenant comfort, meet building codes

🚛 Fleet Management

  • Vehicles: Oil changes every 5,000 miles, DOT inspections every 90 days
  • Trailers: Brake inspection quarterly, annual DOT certification
  • Impact: 100% DOT compliance, reduce breakdowns 20-30%

🏥 Healthcare

  • Medical equipment: Calibration schedules per manufacturer specs
  • HVAC: Critical for infection control, monthly filter changes
  • Impact: Patient safety, regulatory compliance (Joint Commission)

Before vs After A4B CMMS

❌ Before: Reactive Maintenance

  • Equipment breaks unexpectedly → Production stops
  • Scramble to fix → Overtime costs, rush parts orders
  • Missed deadlines → Customer dissatisfaction
  • No maintenance history → Repeat failures
  • Spreadsheet chaos → Lost records, missed tasks

✅ After: Preventive Maintenance with A4B

  • Scheduled maintenance → Breakdowns prevented
  • Planned downtime → Maintenance during off-hours
  • Smooth operations → Deadlines met consistently
  • Complete history → Data-driven decisions
  • Automated reminders → Never miss a task

The shift from reactive to proactive is the difference between chaos and control.

Set Up Preventive Maintenance in 15 Minutes

Ready to move from reactive to proactive?

Step-by-step instructions to schedule your first maintenance task.
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Preventive Maintenance FAQ

Common questions about implementing preventive maintenance programs

How do I get started with preventive maintenance?

Start by identifying your most critical assets and their maintenance requirements. Import your equipment list, set up basic maintenance schedules, and begin with simple time-based tasks like monthly inspections.

How do I schedule maintenance tasks?

You manually create maintenance tasks for each asset with a title, description, due date, and assigned technician. Tasks can be in different states: scheduled, in progress, completed, skipped, or overdue. The system automatically marks overdue tasks daily.

How are overdue tasks handled?

The system automatically checks daily at 1am and marks any scheduled tasks past their due date as "overdue". This helps you quickly identify maintenance that needs immediate attention and prevents tasks from being forgotten.

Can I export maintenance data for analysis?

Yes! You can export your maintenance tasks to CSV format for analysis in Excel or other tools. This helps with reporting, backup, and integration with existing business systems.

What if my team is already using spreadsheets?

You'll need to manually recreate your maintenance tasks in the system, but this transition eliminates version control issues, missed reminders, and coordination problems that plague spreadsheet-based maintenance programs.

Can I track task completion and add notes?

Yes! Tasks can be marked as completed with completion timestamps and user attribution. You can add notes during or after completion to document work performed, parts used, or observations made.

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